Off on a Tangent.....

Since the Mondeo has now gone, I needed some cheap transport whilst waiting for some cash to come in, so
I recently bought this scooter for £80 and thought is was going to be a simple bolt on the battery, re attach the panels, MOT and Bobs your uncle.

Yeah Right.

it's supposed to look like this


However it arrived looking like this.


Now after some initial numptyness
http://www.scootershack.co.uk/the-workshop/aprillia-leonardo-starting-problems-t23458.html

We got to the stage of trying to start part 2http://www.scootershack.co.uk/the-workshop/aprilia-leonardo-125-starting-problems-part-2-t23528.html
Since then, the starter motor came out and the first evidence of previous botched restorations. There was only 1 bolt in the starter, the other had sheared. 

Took the starter out (with my dad) and cleaned it all out, it was completely choked with carbon. Re assembled and tested.....working fine (Thank god, not really in a position to fork out £90 for a replacement (or £400+ for a genuine aprilia one  )

Re positioned it and yeah.....it still works...............just doesn't engage in the engine 

Took the belt cover off and found that the back wheel end of the belt spins but the front part (fan?) doesn't

Then took off the other side and found everything jammed.........Oh no, not a seized engine I hope.

The plan now is to drop the engine, however I am seriously hampered by the number of rounded and seized nuts and bolts. (more bodged restorations?)

Will take some more photo's tomorrow and post them as they might make more sense than my ramblings.

This job has gone from a simple fix up job to a full on restoration.

Off came the exhaust and the covers so I could get in and see whats what.

I don't think 2 day old oil is supposed to look that colour...considering the head gasket has supposed to be done.



Thats not a good state for the alternator to be   (Not a brilliant picture, but the brushes are the same colour as the oil)



More bodging........waste of time doing the head gasket if you are only going to put 3 out of 4 bolts back in the head and leave it like that.


Now as I said earlier, this

spins quite freely by hand,


However this

and this

Appear to be seized.


However, by putting the socket on and turning they do both turn with some resistance, and the piston also moves......so no seized engine either.


The only puzzling thing is that I can get just shy of 2 revolutions (1 cycle of the 4 stroke) before everything gets jammed up (not putting a lot of force on it though)


it's the same in both directions, and from both sides.


Any idea's??????
I'm thinking the next job is to take the head off (it needs binning anyway (pic 5) and having a look to see if there's anything obvious.                                                                                                                                         

So as not to hijack this blog, further updates on the scooter can be found at   http://www.scootershack.co.uk/scooter-projects/aprilia-leonardo-125-project-t23560.html